Mosin Nagant 91/30, 1891 Bolt Action Bolt Assembly
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To make a 'sniper style' bolt handle:
First of all 'thank you' to GSWagner for his excellent tutorials for Mauser and Mosin. If you haven't seen his site check it out here: http://www.gswagner.com/
He figured out that silver solder can be used to attach sporter bolt handles which is easier for those of us that don't have a welder and results in a nicer looking bolt.
Anyway, I ordered a 'Sniper style' bolt modification for $30 from an eBay seller, his work was top notch but after examining it I decided it would be very easy to do. So I gave it a try myself - Below are my findings.
Dissasemble the bolt, chuck the bolt body in a vise, and with a reciprocating saw remove bolt handlet.
Then chuck the handle into the vise and remove the ball.
Choose a 1/4' or 5/16' bolt, chuck it in the vise, and remove the head, then flip it over and remove the threaded portion. Note : the threads can be used to attach a ball that Wagner sells (but you will still have to remove some) here:
(for 5/16') http://www.gswagner.com/forsale/boltkits/mnboltkit.html
(for 1/4') http://www.gswagner.com/forsale/boltkit .. ltkit.html
What we have now is a bolt body and ball without handle, and a 5/16' bolt without threads or a head (which will be the new handle).
I decided it's safe to drill slightly less than 1/2' into the bolt body without going through.
I transferred that measurement to the new handle.
Chucked it in the vise at the mark
and using a rubber mallet I pounded the handle to bend it. Using a 'true angle' for measuring I bent it until it read '110'. A is vertical to the vise, B is aligned with the bent handle.
Now we have the bolt body and ball without handle, and the new handle with the correct bend.
Next I transferred the safe depth to the drill press, and drilled the holes in the bolt body and ball to accomodate the new handle. Using step drilling I started with 1/8' and worked my way up to 5/16'
Then silver solder it and you're done. Steve wagner has some pages about silver solder:
http://www.gswagner.com/misc/silversolder.html
http://www.gswagner.com/misc/silversoldertest.html
So that's how they make them! You can do it too :)
Note, this handle will not clear the ATI scope mount. It is a replica of the sniper bolt handle.
I have no pics of the silver soldering process because I did not silver solder the 'sniper style' bolt handle. The one pictured was purchased.
I instead made a very low profile handle to clear the ATI mount. Difficult to see in this fuzzy pic - I used a grinder to make the bolt body flat after I drilled it, and used a dremmel with cutting disk to extend the hole into a channel. Then cut the new handle right at the bend so it would clear the ATI mount.
Pictured below is the rear of the barelled reciver, the ATI mount, and the bolt body with new handle 'test fitting' to see if it clears the ATI mount
However, in hind sight, I think the 'sniper style' bolt handle could clear the ATI mount if the mount was cut after the 3rd cross. Pictured below is the crosses numbered, and the red line where it could be cut.
Here is the Mosin 91/30 with that bolt, after lots of grinding and attaching a plastic knob with JB Weld.
The knob is only $7 here: http://tinyurl.com/389qxr
It's got a vintage Japanese manufactured Tasco 4X scope, circa 1970, and Leupold vertical rings. The scope mount is reinforced with JB Weld and very rigid.
The Blackhawk cheek pad works great and can be made very rigid if you tie it once around the butt and tighten it all around with pliers. It gives the stock a cheek height similar to sporter stocks.
Making a bolt handle that will fit around the ATI mount and rear-most ring-base is tricky, the space is tight.
First of all 'thank you' to GSWagner for his excellent tutorials for Mauser and Mosin. If you haven't seen his site check it out here: http://www.gswagner.com/
He figured out that silver solder can be used to attach sporter bolt handles which is easier for those of us that don't have a welder and results in a nicer looking bolt.
Anyway, I ordered a 'Sniper style' bolt modification for $30 from an eBay seller, his work was top notch but after examining it I decided it would be very easy to do. So I gave it a try myself - Below are my findings.
Dissasemble the bolt, chuck the bolt body in a vise, and with a reciprocating saw remove bolt handlet.
Then chuck the handle into the vise and remove the ball.
Choose a 1/4' or 5/16' bolt, chuck it in the vise, and remove the head, then flip it over and remove the threaded portion. Note : the threads can be used to attach a ball that Wagner sells (but you will still have to remove some) here:
(for 5/16') http://www.gswagner.com/forsale/boltkits/mnboltkit.html
(for 1/4') http://www.gswagner.com/forsale/boltkit .. ltkit.html
What we have now is a bolt body and ball without handle, and a 5/16' bolt without threads or a head (which will be the new handle).
I decided it's safe to drill slightly less than 1/2' into the bolt body without going through.
I transferred that measurement to the new handle.
Chucked it in the vise at the mark
and using a rubber mallet I pounded the handle to bend it. Using a 'true angle' for measuring I bent it until it read '110'. A is vertical to the vise, B is aligned with the bent handle.
Now we have the bolt body and ball without handle, and the new handle with the correct bend.
Next I transferred the safe depth to the drill press, and drilled the holes in the bolt body and ball to accomodate the new handle. Using step drilling I started with 1/8' and worked my way up to 5/16'
Then silver solder it and you're done. Steve wagner has some pages about silver solder:
http://www.gswagner.com/misc/silversolder.html
http://www.gswagner.com/misc/silversoldertest.html
So that's how they make them! You can do it too :)
Note, this handle will not clear the ATI scope mount. It is a replica of the sniper bolt handle.
I have no pics of the silver soldering process because I did not silver solder the 'sniper style' bolt handle. The one pictured was purchased.
I instead made a very low profile handle to clear the ATI mount. Difficult to see in this fuzzy pic - I used a grinder to make the bolt body flat after I drilled it, and used a dremmel with cutting disk to extend the hole into a channel. Then cut the new handle right at the bend so it would clear the ATI mount.
Pictured below is the rear of the barelled reciver, the ATI mount, and the bolt body with new handle 'test fitting' to see if it clears the ATI mount
However, in hind sight, I think the 'sniper style' bolt handle could clear the ATI mount if the mount was cut after the 3rd cross. Pictured below is the crosses numbered, and the red line where it could be cut.
Here is the Mosin 91/30 with that bolt, after lots of grinding and attaching a plastic knob with JB Weld.
The knob is only $7 here: http://tinyurl.com/389qxr
It's got a vintage Japanese manufactured Tasco 4X scope, circa 1970, and Leupold vertical rings. The scope mount is reinforced with JB Weld and very rigid.
The Blackhawk cheek pad works great and can be made very rigid if you tie it once around the butt and tighten it all around with pliers. It gives the stock a cheek height similar to sporter stocks.
Making a bolt handle that will fit around the ATI mount and rear-most ring-base is tricky, the space is tight.
Russian Repro Sniper Bolts
These bolts are about as close as you will ever see to the real Russian sniper bolt. The handles are welded onto the body unlike others that I have seen that are soldered into a hole drilled into the main bolt body or threaded in and Loc Tite used to keep it from turning. I know as I have repaired these. This bolt will work with the PU, PE, PEM, PO and POSP scopes. This bolt will not work with the ATI or Rock Solid scope mounts.
Stock Refinishing
Twin Lakes
MosinNagantDotNet
Mosin nagant Dot Net
Gunboards
Gunboards
Mosin Nagant Scope Mounts
Advanced Rifle Parts
.50 Caliber Forum
http://ebrsopmods.proboards100.com/index.cgi
Surplus Rifle
http://www.surplusrifle.com/
Scope Mounting
Sniplex.com
CBRPS Stock Sets
CBRPS Stock Sets
Twin Lakes
MosinNagantDotNet
Mosin nagant Dot Net
Gunboards
Gunboards
Mosin Nagant Scope Mounts
Advanced Rifle Parts
.50 Caliber Forum
http://ebrsopmods.proboards100.com/index.cgi
Surplus Rifle
http://www.surplusrifle.com/
Scope Mounting
Sniplex.com
CBRPS Stock Sets
CBRPS Stock Sets
![Nagant Nagant](/uploads/1/2/3/7/123709147/367354948.jpg)
Comments (17) | Add a Comment
I just got my bolt back and I have to say that you are an artist. Thanks for doing such a great job. The bolt was the crowning touch on my M44 sporter conversion. Thanks again..Red
Red Barbarossa | [email protected] | May 28, 2007
Red Barbarossa | [email protected] | May 28, 2007
I had Jim redo a Mauser 93 bolt for me and it came back better than i ever could have imagined. The polish is like a mirror and the price he did it for is almost nothing compaired to what I was quoted locally (200.00 +) I have recommended all of my friends to have Jim do their bolt work and I will do so to anyone that I meet that needs bolt work done. Jim is a true Artist and obviousely someone that is VERY good at what he does.
Thank You Jim for the work you did for me and I will be sending you all of my future bolt work. Sincerly, John.
John from tulsa | [email protected] | November 15, 2008
Thank You Jim for the work you did for me and I will be sending you all of my future bolt work. Sincerly, John.
John from tulsa | [email protected] | November 15, 2008
Jim and I designed a left-handed bolt for my Mosin Nagant 91/30. The design works well and is certainly one of a kind. Jim's work is fantastic and he was a pleasure to do business with. Mount and blade sneaking into town.
abe | January 17, 2009
abe | January 17, 2009
Thank you Jim, for the great job you did in converting the bolt handle for my 91/30; it is beautiful. I like the 'JR' touch, it shows that you take pride in your work.
After my son saw what an excellent job you did on mine, he is now saving up to have his done.
Sam
Jax FL
Sam Smith | May 29, 2009
After my son saw what an excellent job you did on mine, he is now saving up to have his done.
Sam
Jax FL
Sam Smith | May 29, 2009
Great work, loved the craftsmanship. This bolt worked perfect with the PU scope. Thank you very much. again, Great work.
Nathan Barnes | [email protected] | February 24, 2010
Nathan Barnes | [email protected] | February 24, 2010
i just got my sweptback bolt in yesterday for my m91/30 mosin nagant and it looks and feels great. very smooth and doesnt stick or hang up. jim does awesome work and if i ever need another bolt worked on, ill send it his way.
chris, tulsa oklahoma
chris baker | [email protected] | August 22, 2010
chris, tulsa oklahoma
chris baker | [email protected] | August 22, 2010
Received my Nagant bolt back and all I can say is 'amazing'. Jim modified my bolt with a bent sniper style, cocking ring safety, and a polish job. It shines like mirror and cycles like a dream. It fits my Boyds stock perfectly (as well as the 91/30 stock). Thanks Jim, great job. OH! BTW, I highly recommend this mans work. - Robb
Robb Thomas | June 13, 2011
Robb Thomas | June 13, 2011
WoW. Received my 91/30 bolt back just short of the 12 weeks as promised. WoW, I have been around many weapons and can say my gunsmith nor myself have ever seen such craftsmanship on any aftermarket parts. My 91/30 bolt is incredibly smooth(one finger operation, before this work it took a hand even after mass cleanings). Had the bolt beaded and re manufactured to NEW ATI. This has to be the best job that can ever be done on any bolt. THANK YOU JIM
Theodore Magers | [email protected] | June 28, 2011
Theodore Magers | [email protected] | June 28, 2011
Portal 2 aperture tag. The familiar Portal 2 gels are now contained within the Aperture Science Paint Gun Device and it's your job to test it out!Featuring a new personality-core and an original story with 27 polished levels; the mod offers an exciting and fun experience in varied and interesting new locations throughout Aperture Science.Introducing gels as the core gameplay mechanic completely changes the way you solve puzzles, explore, and survive all the challenges thrown at you! Key Features. About This Game Aperture Tag: The Paint Gun Testing Initiative is a community-made mod for Portal 2, inspired by TAG! The Power of Paint.
Jim`s bolts are works of Art the shine and polish was awesome I had to put the RayBan`s on! I believe having JR on the bolts rise`s the value just like a real work of Art! :))
Chris Denham | [email protected] | October 01, 2011
Chris Denham | [email protected] | October 01, 2011
I had two bolt bodies made into PU sniper handles and The Boltman did a great job .
Arnold Moos | [email protected] | January 02, 2012
Arnold Moos | [email protected] | January 02, 2012
I sent my bolt in and when it was returned I could't have been more happy!! What an amazing job and amazing price. Looks like the bolt was made this way.
stephen S | January 12, 2012 3 short beeps 1 long beep.
stephen S | January 12, 2012 3 short beeps 1 long beep.
Got my bolt back today and all i can say is Jim is a master at what he does ! He is the man if you want the best ! Highly recommend his work ! mine is a work of art and well worth waiting for !
ralph | [email protected] | June 09, 2012
ralph | [email protected] | June 09, 2012
Jim is truly the MASTER. Received my bolt today, and it is magnificent.
Thanks Jim!
John M | [email protected] | June 04, 2013
Thanks Jim!
John M | [email protected] | June 04, 2013
Mosin Nagant M44 Bent Bolt
I got my Mosin Nagant bolt back today and all I can saw is WOW! I have no idea how Jim is able to do what he does but the end result is astounding. The work on this bolt is second to none the best I have seen.
Joshua | [email protected] | September 09, 2013
Joshua | [email protected] | September 09, 2013
Jim 'The Boltman' is the best. No questions need be asked as to why after seeing his work. I just received my swept back bolt from him and the work is beyond words. I 'VERY HIGHLY' recommend him if you are in need of any bolt work for your Mosin / Mauser.
Jim, you're the best, and thank you very, very much !!!
Jim Hupp | [email protected] | May 30, 2014 Next
Jim, you're the best, and thank you very, very much !!!
Jim Hupp | [email protected] | May 30, 2014 Next